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ConoProbe Mark 3.0
Distance and 3-D measurement sensor
The ConoProbe is a robust and high precision optical conoscopic holography sensor, for distance, surface contour, 2D profile, thickness and 3D measurements. The ConoProbe is collinear and is capable of object coverage ranging between 1-200mm.
ConoProbe Mark 3 Brochuredownload brochure
Capabilities
Applications
Accessories
Downloads
Specifications
 
  • High Precision - down to sub-micron precision.
  • Angular coverage - up to 170° wide angular range coverage in all directions.
  • Collinear (co-axial) sensor - the laser beam is emitted and received in the same axis with no triangulation angle, allowing for measurement of holes, grooves and other deep concavities in a ratio of up to 1 (diameter) to 10 (depth).
  • Measurement speed - robust measurement frequency of up to 3000Hz.
  • Optional interchangeable objective lenses easily replaced by the user, enabling various working ranges on the same sensor.
  • Calibration data storage for up to 31 different calibrations.
  • Multiple sensor integration option - operation of several sensors simultaneously on one PC, using one hub, without any additional hardware.
  • Video camera accessory - option to work coaxially with the measurement axes.
  • Optical accessories - capability to work with periscopes, telescopes, and other relay optics.
  • OPS - Position Synchronization - a special firmware module embedded in the sensor's electronics which records encoders output and synchronizes the accurate position of up to 3 system axis together with the sensor measurements.
  • PSRB - semi-translucent material scanning - special calibration of the sensor for measurement on semi-transparent materials such as dental impression, wax and plastic materials.


The Conoprobe is a highly versatile sensor, enabling measurement of small and large objects with one head using interchangeable lenses.

Co-linear technology, sharp angulated surface measurement capabilities (±85° from incidence), small laser spot size and fast scanning speed make the ConoProbe an ideal replacement of standard contact mechanical probes. The ConoProbe is suitable for a large variety of industries especially for in-process inspection, and for a wide range of materials, from very shiny surfaces to partially translucent objects.

The ConoProbe is provided with a communication box connecting the sensor to the PC host via an Ethernet 10/100 LAN link or via USB. The communication box has an external trigger input enabling measurements to be triggered externally. A 3 axis position synchronization firmware option (OPS) is described above.

The ConoProbe software is compatible with Windows™ 2000, Windows™ XP and VISTA. The software API can be used with any programming language that works with a 32-bit DLL.

The ConoProbe withstands the most stringent electromagnetic and safety regulations imposed by the CE.

With more than 70 OEM applications and thousands of sensors around the world, the ConoProbe is Optimet's flagship.

The sophisticated technology of Optimet's ConoProbe offers:

Profile and 3-D measurement with the ConoProbe mounted on a measurement system with XY axes:

3-D top measurement of a turbine blade 2-D profile of the turbine blade surface geometry
3-D measurement of a plastic mold 2-D profile of the BGA array surface geometry
 
Quality Control involves examining the geometrical compliance or compatibility of a part with the original design.
In In-Process inspection the ConoProbe measures the parts in process, and permits immediate correction of the process.


 
Turbine blade inspection:
Leading edge measurement

Multiple sections of aerofoil blade profiles can be measured simultaneously on both sides and data compared with input design data. The Conoprobe's ability to measure steep angles enables the system to address blade edge profiles. Single edge profiles can be measured or depending on blade twist 3D profiles of the full blade length can be produced.

Tire groove inspection
High speed inspection of deep tyre grooves is performed in seconds. The collinear technology and steep angle measurement capabilities provides the unique solution for a perfect defects profile comparison .

Filling level
In process inspection of liquid and solid (balls or powder) material height inside tubes is measured by comparing the distance between tube rim with the filling inside.
The precise position of the tube rim is calculated by measuring the radius of the rim by following its precise shape, then the distance to the powder/tiny balls is easy to measure due to the collinear properties of the Conoprobe technology . This procedure has been adopted in hazardous and sterile environments at high speed movement.

Autofocus in welding applications
The autofocus assembly is a unique solution which permits to keep the welding laser in optimum focus by accurately position the focus lens exactly at the required clearance .It measures directly in the welding point during the welding, jointing or fusing process with a pulsed laser and readjust the focus lens immediately, when necessary. Because of the coaxial nature of the solution, it can measure inside grooves, holes and on steep slopes.

 
Reverse Engineering refers to the ability to reproduce the shape of an existing object.
Metal ornamentation and ceramics
Reliable and fast reconstruction of art industrial designs is accomplished using the Conoprobe's unique capabilities to measure holes, grooves and steep angles on diffusive and shiny metal surfaces.
Jewelry
Accuracy and fidelity requirements of art related applications , such as coins, medals and jewels are met by precise replication of shapes, angles and small features provided by the Conoprobe .
Leather
Reproduction of leather type surfaces is achieved by using high definition Conoprobe sensors with extreme small size laser spot and high accuracy.
Lasts
Shoe last physical models created by crafts are reproduced with emphasis on complicated shapes of toes, and heels. These parts are scanned with very steep angles over a large working range. This process is accomplished in a very short time due to the high precision measuring capabilities along the full size of the last and the collinear nature of the scanning technology avoiding blind areas around heels or toes.
Optimet offers a variety of objective lenses, cables lengths and optical accessories enabling adaptation of its sensors to a wide range of applications.
 
Objective Lenses
Cables
Optical Accessories
Additional Accessories
 
OBJECTIVE LENSES
16mm lens for standard ConoProbe
Microscope lens. High numeric aperture .High precision lens.
P/N 3Z83016
25mm lens for standard ConoProbe
Popular for small feature scan in reverse engineering applications.
P/N 3Z83025
25mm Gold lens for standard ConoProbe
Distortion free aspheric lens.
P/N 3Z81030
40mm lens for standard ConoProbe
With standard sensor - for high precision and long standoff applications.
With HD sensor - for automotive QC engine applications.
P/N 3Z83040
50mm lens for standard ConoProbe
Very popular in precise reverse engineering applications
P/N 3Z81050
75mm lens for standard ConoProbe
Very popular in reverse engineering applications and in-process inspection inside holes
P/N 3Z81075
100mm lens for standard ConoProbe
Popular for wood industrial applications
P/N 3Z81100
150mm for standard ConoProbe
Large working range
P/N 3Z82006
200mm for standard ConoProbe
Very large working range for large objects reconstruction as in shoe lasts.
P/N 3Z82007
250mm for standard ConoProbe
Very large range coverage for free form objects
P/N 3Z82008
  Above 250mm lens for the ConoProbe
Special for laser distance related applications.
For more details please contact our service center.
  Custom lenses
For more details please contact our service center.
50mm Extended Lens for standard ConoProbe
Best for small turbine blades
P/N 3Z83050E
75mm Extended Lens for standard ConoProbe
High precision lens for long standoff measurement of turbine blades.
P/N 3Z83075E
125mm Extended Lens for standard ConoProbe
For deep objects measurement - for avoiding collisions
P/N 3Z83125E
 
CABLES
3 Meter D-TYPE cable for Mark 3.0
P/N RH03047
5 Meter D-TYPE cable for Mark 3.0
P/N RH03048
8 Meter D-TYPE cable for Mark 3.0
P/N RH03049
12 Meter D-TYPE cable for Mark 3.0
P/N RH03050
 
OPTICAL ACCESSORIES
  Periscopes
The ConoProbe can be fitted with a Periscope enabling measurement of inner profiles and surfaces such as pipes, tubes and cylinders.
Periscope
Ruby 75/100

Unique measurement solution for holes with restricted access and internal threads. 7mm minimum diameter clearance.
Minimum diameter clearance 5mm
P/N 3Z77004
Periscope
Diamond 25/50/75

Excellent for profile and feature measurement of very shiny surfaces with micron precision requirements. Interchangeable lens option.
Minimum diameter clearance 5mm
P/N 3Z80500
Video Camera (CCTV)
A special video camera mounted on the sensor through which a video picture of the object and the sensor's laser spot are viewed. This accessory enables easy adjustment of the sensor's laser beam in accordance with the area being measured. The camera complies with NTSC or PAL standards and is inserted between the ConoProbe and the objective lens.
P/N 3Z80205 (EU)
P/N 3Z80206 (USA)


MACHINE VISION ADAPTORS
Machine vision producers operate machines that conduct highly precise and reliable X-Y measurements. These machines have several limitations concerning the Z axis (height/depth measurement). Special adaptors are available by the major TV zoom lens suppliers, which combine the Optimet sensor within the vision system itself. This combination provides a full X-Y-Z measurement solution with one laser beam.
P/N
 
ADDITIONAL ACCESSORIES
PSRB - calibration for measurement of semi-translucent materials
Enhanced operation mode enables the sensor to measure semi-transparent materials (such as impression, wax and plastic materials) previously impossible.
HUB
Multi sensor communication accessory box for one PC.
P/N RD04034
Downloads for ConoProbe Mark 2.0
The CD Setup includes a complete package of the files required to operate the ConoProbe Mark 2.0. The SDK provides code samples in addition to utilities that test the communication between the sensor and the PC. 3.65 MB
ConoProbe Mark 2.0 manual in PDF format. 1.5 MB
Optimet's unique application for adding and removing ConoProbe objective lenses. 1.24 MB
Downloads for ConoProbe Mark 3.0
1.7 MB
The CD Setup includes a complete package of the files required to operate the ConoProbe Mark 3.0. The SDK provides code samples in addition to utilities that test the communication between the sensor and the PC.
The Microsoft Visual C++ 2008 Redistributable Package is a prerequisite for Smart32 SDK. For downloading please click here
4.63 MB
OEM Manual for Optimet's Family of Ethernet Probes in PDF format. 1.75 MB
ConoProbe emulation software package. 1.47 MB
Optimet's unique application for adding and removing ConoProbe objective lenses. 1.24 MB
 
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