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ConoLine  


The ConoLine is a co-linear measuring sensor based on conoscopic holography. It provides a 2D profile in a single run and a full 3D surface area profile in a single axis scan. The ConoLine profiles deep grooves, holes and sharp angles precisely and is designed to produce a set of precise simultaneous profile measurements. When scanning an object on a moving belt, these features make possible the outstanding results achieved by the ConoLine.
Optimet's ConoLine also excels at locating objects that are in proximity to each other and measuring their relative placement. Such operations are very difficult to perform using today's line triangulation-based probes.

As opposed to cameras that are unable to differentiate objects with low contrast features, the ConoLine measures actual distance and thus achieves remarkable results.

Engraved letters on tablet using camera
Engraved letters on tablet using ConoLine

The ConoLine is a non-contact OEM measuring system that is easily integrated into end-user products.

This system offers:

  • Fast measurement rates (up to 18,000 points per second)
  • Extensive angular range coverage (up to 170°)
  • Line resolution of 600 points per line
  • Calibration data storage for multiple lenses
  • 3D profile obtained using only one scan axis

With its interchangeable lenses, the ConoLine easily processes an impressive variety of working ranges.

Frame grabber - The camera of the ConoLine output is an analog video signal. This signal is fed into a frame grabber converting it into a digital signal presented as “tiff” files called ‘frames’. ConoLine software processes the frames using mathematical algorithms yielding the Z coordinates. The Z coordinates then translate into a profile.


How the ConoLine Works

The ConoLine emits a line-shaped laser ray which is reflected by a beam splitter and hits the object to be measured. Scattered light is reflected from the object through the beam splitter and birefringent crystal, and is detected by the ConoLine CCD camera.

The birefringent crystal modifies the speed of each light ray differently in accordance with its angle. This creates a high contrast fringe pattern on the CCD camera. The angle of the light ray is a function of the distance between the reference plane and the laser spot projected on the object. The distance therefore can be determined by analyzing the characteristics of the created pattern.

The ConoLine software analyzes this pattern and calculates the object’s distance. The exact relationship between the signal on the CCD camera and the object's distance is determined by a careful and accurate calibration process performed for each objective lens used.

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Last Update: October 25, 2007      Site Map

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